XIAMEN ACEY NEW ENERGY TECHNOLOGY CO., LTD.
Brand:
ACEYItem No.:
ACEY-PAL-UAVCompliance:
CE CertifiedWarranty:
One-year warranty with lifetime supportOrder(Moq):
1 setPayment:
T/TProduct Origin:
ChinaLead Time:
7-35 daysMain Applications
This production line is suitable for manufacturing pouch and LiPo battery packs used in:
Assembly Process
Step 1: Battery Cell Capacity Grading
Each pouch cell is charged and discharged under controlled conditions to measure its actual capacity, voltage characteristics, and charge-discharge performance.
Cells with abnormal capacity or unstable performance can be identified before pack assembly.
Recommended Equipment:
ACEY-PCT Series Pouch Cell Capacity Grading Machine
Step 2: Cell Voltage and Internal Resistance Sorting
The cells are tested and sorted according to voltage and internal resistance.
Cells with similar electrical characteristics are grouped together to improve battery pack consistency, discharge performance, cycle life, and safety.
Recommended Equipment:
ACEY-PCSM Series Pouch Cell Sorting Machine
Step 3: Pouch Cell Tab Cutting
The positive and negative tabs are trimmed to the required width and length before welding.
Consistent tab dimensions help improve positioning accuracy and welding quality during the subsequent assembly process.
Recommended Equipment:
ACEY-PTC560 Pouch Cell Tab Cutter
Step 4: Ultrasonic Tab Welding
The pouch cell tabs are connected by ultrasonic welding.
The machine is suitable for welding aluminum tabs and nickel-coated copper tabs. Ultrasonic welding provides a low-resistance connection without adding excessive heat to the battery cells.
Recommended Equipment:
ACEY-USW-3000 Ultrasonic Metal Welding Machine
Step 5: BMS Testing
The battery management system is tested before final integration with the battery pack.
The tester can evaluate overcharge protection, overdischarge protection, overcurrent protection, short-circuit protection, internal resistance, balancing functions, and communication performance.
Recommended Equipment:
ACEY-BP Series BMS Testing Machine
Step 6: Battery Pack Comprehensive Testing
After battery pack assembly, the finished pack is tested for voltage, internal resistance, charging current, discharging current, protection delay time, NTC resistance, and other electrical parameters.
This process verifies whether the battery pack and BMS operate correctly under simulated working conditions.
Recommended Equipment:
ACEY-BIT Series Battery Pack Comprehensive Testing Machine
Step 7: Shrink Film Heat Shrinking
A heat shrink film is applied around the battery pack and heated to form a tight protective covering. This process improves insulation, appearance, and protection against dust and mechanical damage.
Recommended Equipment:
ACEY-5035C Heat Shrink Packaging Equipment
Step 8: Charge and Discharge Aging
The completed battery packs undergo controlled charging and discharging cycles.
The aging test helps identify packs with unstable capacity, abnormal voltage, excessive temperature rise, poor consistency, or protection-system faults before shipment.
Recommended Equipment:
ACEY-BA Series Battery Pack Aging Machine
Auxiliary Equipment: Wire Cutting and Stripping Machine
The wire cutting and stripping machine is used to prepare the power and signal wires required for drone battery pack assembly. It automatically cuts wires to the preset length and removes the insulation from one or both ends, making them ready for soldering and electrical connection.
Wire length, stripping length, and processing parameters can be adjusted according to the battery pack design and wiring requirements.
Main Equipment Specifications
1. ACEY-PCT Series Battery Cell Capacity Grading Machine
Designed for pouch cell charging, discharging, capacity testing, and performance grading.
| Parameter | Specification |
| Number of channels | 64 / 128 / 160 / 256 channels |
| Battery type | Pouch lithium cell |
| Fixture type | Blue and white clamp |
| Fixture spacing | Customized according to cell dimensions |
| Charging voltage range | DC 0–4.5 V |
| Discharging voltage range | DC 4.5–2 V |
| Current options | 20 A / 30 A / 40 A / 60 A |
| Power supply | Three-phase five-wire AC 380 V ±10%, 50 Hz |
| AC current distortion | ≤5% |
| Operating temperature | -10°C to 40°C |
| Relative humidity | ≤80% |
2. ACEY-PCSM Series Pouch Cell Sorting Machine
Used for automatic voltage and internal resistance testing, sorting, and cell matching.
| Parameter | Specification |
| Sorting efficiency | 8–10 cells per minute |
| Equipment utilization | ≥95% |
| Sorting channels | 7 channels: 6 qualified and 1 unqualified |
| Optional configurations | 5–7 channels |
| Cell length | 50–170 mm |
| Cell width | 20–100 mm |
| Cell thickness | 4–20 mm |
| Control system | Industrial computer with embedded system |
| Input power | Approximately 1 kW |
| Power supply | AC 220 V, 50 Hz |
| Compressed air | ≥0.6 MPa |
| Display | 21.5-inch monitor |
| Optional functions | Internal resistance tester and barcode scanner |
| Machine dimensions | Approximately 1800 × 1570 × 1750 mm |
3. ACEY-PTC560 Pouch Cell Tab Cutter
Used to trim positive and negative tabs to consistent dimensions before welding.
| Parameter | Specification |
| Applicable battery | Pouch cell |
| Positive tab width | 5–60 mm |
| Negative tab width | 5–60 mm |
| Tab center distance | 12–150 mm |
| Maximum input power | ≤500 W |
| Power supply | AC 220 V ±10%, 50–60 Hz |
| Machine dimensions | 450 × 310 × 210 mm |
| Machine weight | Approximately 14 kg |
4. ACEY-SWM-20-6000 Ultrasonic Welding Machine
Designed for welding pouch cell aluminum tabs and nickel-coated copper tabs.
| Parameter | Specification |
| Applicable material | Aluminum or nickel-coated copper tabs |
| Typical tab thickness | Two layers of 0.2 mm |
| Typical welding area | 20 × 4 mm |
| Ultrasonic frequency | 20 kHz ±200 Hz |
| Maximum input power | 6000 VA |
| Welding time | 0.1–0.8 seconds |
| Welding pressure | 0.1–0.6 MPa |
| Manual welding head stroke | 10–15 mm |
| Welding modes | Time, energy, and segmented modes |
| Frequency control | Automatic frequency tracking |
5. ACEY-BP Series BMS Testing Machine
Used for testing hardware BMS and smart BMS boards before or after battery pack assembly.
| Parameter | Specification |
| Supported cell series | 1~52S and customized configurations |
| Overcharge voltage range | 500–5000 mV |
| Overdischarge voltage range | 500–5000 mV |
| Voltage accuracy | ±1 mV |
| Overdischarge protection current | 120–600 A options |
| Maximum charging current | 50–300 A options |
| Resistance range | 0–999 mΩ |
| Short-circuit protection time | 0–5000 μs |
| Communication options | UART, CAN, RS485 |
| Configuration | Industrial computer and cabinet |
6. ACEY-BIT Series Battery Pack Comprehensive Testing Machine
Used for final electrical and protection-function testing of completed drone battery packs.
| Parameter | Specification |
| Voltage options | 60 V / 100 V / 120 V / 150 V |
| Internal resistance range | 0–2000 mΩ |
| Charging current options | 30 A / 50 A / 100 A |
| Discharging current options | 120–500 A |
| Short-circuit time | 0–2000 μs |
| Overcurrent delay time | 0–30 seconds |
| NTC resistance range | 0–100 kΩ |
| R1 resistance range | 0–100 kΩ |
| Power supply | AC 200–240 V |
| Configuration | Industrial computer and cabinet |
7. ACEY-5035C Heat Shrink Film Packaging Machine
Used to wrap assembled drone battery packs with heat-shrink film, providing reliable insulation, surface protection, and a neat, compact finish.
| Parameter | Specification |
| Item No. | ACEY-5035C |
| Power supply | 380V50-60HZ |
| Power | 15KW |
| Tunnel Dimensions | Shrinking tunnel size: L1800 x W500 x H350mm |
| *Effective size: W400 x H300mm | |
| Transporting velocity | 0-15m/min |
| Conveying material | Mesh |
| Conveyor loading | 25kg max |
| Machine size | 2100mm x750mm x1620mm (L* W * H) |
| Weight | around 200kg |
| Shrink film | PE,POF,PVC,PP |
8. ACEY-BA Series Battery Pack Aging Machine
Used for charge-discharge cycling, capacity verification, performance aging, and battery pack consistency testing.
| Parameter | Specification |
| Voltage options | 60–750 V, depending on configuration |
| Charge-discharge current | 50–1000 A, depending on configuration |
| Number of channels | 1 / 2 / 4 / 8 / 16 / 32 channels |
| Channel control | Each channel operates independently |
| Charging modes | CC, CV, and CCCV |
| Discharging modes | Constant current, constant power, and constant resistance |
| Test cutoff conditions | Time, voltage, current, capacity, cell voltage, RSOC and others |
| Accuracy | ±0.05% FS + 0.05% RD |
| Maximum cycle count | 9999 |
| Maximum programmable steps | 9999 |
| Maximum nested loops | 10 levels |
*Auxiliary Equipment: ACEY-35XL Wire Cutting and Stripping Machine
Used for automatic cutting and stripping of multi-strand copper wires, sheathed cables, coaxial cables, and other soft or rigid wires.
| Parameter | Specification |
| Display | 7-inch color touch screen |
| Control System | PLC control |
| Program Storage | Up to 100 processing programs |
| Applicable Wire Types | Multi-strand copper wire, coaxial cable, sheathed wire, soft wire, and rigid wire |
| Drive System | Eight-wheel drive with synchronous-belt dual wire feeding |
| Applicable Wire Cross-Section | BVR 1.5–35 mm² |
| Blade Material | Imported high-speed steel |
| Maximum Guide Tube Diameter | Ø16 mm |
| Cutting Length Range | 0–100 m |
| Front-End Stripping Length | 0–250 mm |
| Rear-End Stripping Length | 0–120 mm |
| Extended Stripping Option | An optional cutting fixture can be added for longer front-end stripping requirements |
| Minimum Remaining Insulation Length | 50 mm |
| Cutting Accuracy | ±(0.002 mm × L), where L is the cutting length |
| Processing Speed | Up to 1,500 pieces/hour |
| Rated Power | 650 W |
| Power Supply | AC 220 V, 50 Hz |
| Machine Dimensions | 560 × 520 × 450 mm |
| Machine Weight | Approx. 70 kg |
| Optional Accessories | Wire separating fixture, cutting fixture, and inkjet printer |
Key Advantages
*Flexible Production Configuration
The line can be configured according to different pouch cell dimensions, battery pack voltages, capacities, discharge currents, and series-parallel structures.
*Lower Initial Investment
The semi-automatic design reduces equipment investment while retaining automated testing, sorting, welding, and aging processes.
*Reliable Ultrasonic Welding
The 20 kHz ultrasonic welding system provides a strong, stable, and low-resistance connection for aluminum and nickel-coated copper tabs.
*Expandable Configuration
Additional equipment for barcode scanning, insulation, heat shrinking, labeling, inkjet marking, and production data management can be added according to project requirements.
Customization Information Required
To prepare an accurate equipment configuration and quotation, please provide:
FAQ
*What type of battery is this assembly line designed for?
The line is mainly designed for pouch lithium-ion and lithium polymer battery packs used in drones and UAVs. Fixtures and testing parameters can be customized for different pouch cell sizes and pack designs.
*Is this a fully automatic production line?
No. It is a semi-automatic solution. Operators complete loading, unloading, cell stacking, material transfer, BMS installation, insulation, and packaging, while the key testing, cutting, welding, and aging processes are completed by equipment.
*Can the line produce different drone battery models?
Yes. The fixtures, testing ranges, welding tooling, software parameters, and production layout can be customized for different cell sizes, pack voltages, capacities, and series-parallel configurations.
*Can the ultrasonic welding machine weld both aluminum and copper tabs?
The machine can weld aluminum tabs and nickel-coated copper tabs. The welding horn and fixture must be selected according to the material, number of layers, thickness, and required welding area.
*Can smart BMS boards be tested?
Yes. The BMS tester can be configured for hardware BMS and smart BMS boards using communication interfaces such as UART, CAN, and RS485.
*Can barcode scanning and production data recording be added?
Barcode scanners, testing-data recording, and production traceability functions can be added according to the selected equipment configuration.
*Can heat shrinking and inkjet marking equipment be included?
Yes. Heat shrinking, labeling, inkjet marking, insulation processing, and other auxiliary equipment can be added as optional production stations.
*How is the production capacity determined?
The output depends on the number of cells in each battery pack, operator arrangement, tab welding cycle, cell sorting speed, testing time, and aging-channel configuration. ACEY can calculate a recommended configuration based on the customer’s target output.
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703, 7F, Zhonghengji Building, No.223, Qishan North Road, Huli District, Xiamen, Fujian, China
Email : allen@xmacey.com
Tel : +8618950009155
Whatsapp : +8618950009155
