Xiamen Acey New Energy Technology Co.,Ltd
ACEY-USW-3000W ultrasonic welding machine is designed for joining nickel and aluminum materials in the context of battery manufacturing or other applications.
Brand:
ACEYItem No.:
ACEY-USW-3000Compliance:
CE CertifiedWarranty:
One Year warranty with lifetime supportOrder(Moq):
1 setPayment:
T/TProduct Origin:
ChinaLead Time:
7days
3000W Ultrasonic Battery Metal Spot Welding Machine for Nickel Aluminum Welding
Description
ACEY-USW-3000W ultrasonic welding machine is designed for joining nickel and aluminum materials in the context of battery manufacturing or other applications.
Equipment Instruction
| 1.1 | This product is suitable for welding metal parts. |
| Nickel, aluminum. | |
| 1.2 | Special steel structure welding machine head: |
| l Mechanical precision and stable, equipped with photoelectric switch detection safety protection. | |
| l Equipped with integrated cooling system. Precision guide steel structure, torque resistance, to ensure fast and stable operation | |
| 1.3 | Ultrasonic welding machine welding head: |
| l Strictly selected imported high-speed steel, wear-resistant, high temperature resistance, good toughness, high mechanical rigidity, small deformation after heat treatment, so the ultrasonic output frequency consistency is high. | |
| l The mechanical high-frequency displacement amplitude is large, strong, uniform and stable. | |
| l Adopt international professional heat treatment technology, pattern processing using high precision cold grinding processing. | |
| 1.4 | Welding effect: |
| l Solid welding, low internal resistance, no virtual welding, lack of powder, no burning diaphragm, no hot insulation glue, no vibration crack of battery tabs and electrode, the residual welding surface between metal and metal is more than 80%. | |
| l The surface after welding is smooth, no folds, no raised burrs on the back, and the solder joint is full and clear. | |
| l Solid and reliable, solder joint position does not break, breaking tension can be measured according to different layers and material thickness | |
| 1.5 | Equipment structure composition |
| l The metal welding machine is mainly composed of ultrasonic generator, transducer, upper and lower ultrasonic pole, pneumatic components, frame and so on. | |
| l Circuit mode selection of full digital circuit high-power mode, stable performance, strong output. | |
| l The upper and lower ultrasonic pole materials are made of new alloy materials with good wear resistance. | |
| 1.6 | l Equipment power requirements: single-phase AC220V±10%, 50HZ, 16A socket, cable selection of 3mm2, grounding well. |
| l Input air source: dry and clean compressed air pressure 0.6MPa, gas pipe interface diameter 8mm, air flow rate: 0.6m3 / hour. | |
| l Environmental requirements: humidity is less than 48%, the temperature is not higher than 45℃. |
Technical Description
No
Item
Detailed Description
5.1
Base material thickness
（1）Nickel Sheet0.2mm
（2）Aluminum1.0mm
5.2
Welding manner
0.2 nickel +1.0 aluminum, welding area 6*3 mobile welding twice.
5.3
Welding Head Design Direction
Double Side
5.4
Welding Parameter
l Welding time: within 0.1-0.8S.
l Welding pressure: 0.1 ~ 0.6Mpa.
l Resonance frequency: 20KHz±100Hz.
5.5
Welding Head Standard
l Imported special high-speed steel.
l Ultrasonic up and down poles (design pattern depends on the process.
5.6
Ultrasonic head stroke
l Manual stroke is 10-45mm.
l The stroke of automatic welding line is 25-45mm (according to the design of the welding production line of the whole machine).
5.7
Adjustable amplitude
10-95%adjustable
5.8
Electric power parameter
l Input maximum electric power: 3000W.
l Welding mode: time mode, energy mode, segment mode.
5.9
Equipment control mode
l Hand motor is controlled by foot switch signal.
l The supporting production line is IO line signal control.
5.1
Acceptance specification
l No virtual welding, welding through, leakage, solid welding, layer penetration.
l Welding pass rate: 99.9%, a pass rate of 99.9%. The user must ensure that products, processes, and materials are consistent, that the operator is professionally trained, and that the customer maintains the equipment on a weekly basis.
l The process is based on the welding effect to meet the requirements of the manufacturer and ensure the production capacity as the main measurement indicators.
l The operator must test whether the welding head is worn every day, and mass production can be approved by the quality department.
l The production under the condition of ultrasonic upper and lower ultrasonic pole wear and viscous material does not belong to this fault range.
5.11
Equipment design and service life
l Overall structure: ultrasonic generator, ultrasonic transducer system, ultrasonic up and down poles, pneumatic components, frame, workbench, etc.; (The hand motor has a workbench, and the matching production line has no workbench).
l The designed service life of the equipment is 10 years. Service life 10 years. The user must ensure the consistency of products, processes, and materials. The operator must receive professional training from the supplier and the customer must maintain the equipment on a weekly basis.
5.12
Equipment reference Photo
l Size (top: length x width x height): (specific installation size attached drawings)
5.13
Acceptance method reference
Tensile test and residual test. The tension is greater than 72N
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703, 7F, Zhonghengji Building, No.223, Qishan North Road, Huli District, Xiamen, Fujian, China
Email : allen@xmacey.com
Skype : tangrutian
Tel : +8618950009155
Whatsapp : +8618950009155
