ACEY Compact Automatic Spot Welding Machine For Lithium Battery Pack

ACEY Compact Automatic Spot Welding Machine For Lithium Battery Pack

Product Description

ACEY-GS200A Automatic Single-Sided Pneumatic Spot Welding Machine is designed for series and parallel welding of cylindrical lithium-ion cells during battery pack assembly. It is suitable for battery pack manufacturers requiring stable, repeatable and programmable spot welding of nickel strips and battery cell connections.

The machine combines a three-axis motion platform, servo motor control, pneumatic welding mechanism, sensors and motion controller to provide accurate positioning and consistent welding performance.

It supports AutoCAD data import, array programming and manual programming, allowing welding paths to be configured efficiently for different battery pack layouts. Integrated welding monitoring functions help detect abnormal conditions such as excessive sparking, weak or false welding, and missed welds, improving process reliability during battery pack production.

Product Features

• Supports AutoCAD data import, array programming, and manual programming for fast and flexible welding path setup.
• The X/Y/Z servo-controlled platform provides accurate and repeatable positioning for different battery pack layouts.
• Integrated welding monitoring detects excessive sparking, false welds, weak welds, and missed welds during operation.
• The welding current monitoring system identifies abnormal current conditions and provides alarms for potential welding defects.
• Supports single-point, double-point, and triple-point welding with adjustable spacing between welding points.
• Compatible with 14500, 18650, 21700, 26650, 32700, and other cylindrical lithium-ion cells.
• Battery fixtures can be customized according to cell size, pack dimensions, cell arrangement, and welding point layout.
• Servo-controlled motion combined with pneumatic electrode actuation provides stable positioning and consistent welding operation.
• The modular electrical control system uses standardized components for convenient maintenance and replacement.
• Designed for series and parallel spot welding of cylindrical cells in battery pack assembly and production.

Applications

ACEY-GS200A automatic spot welder is mainly used for welding cylindrical lithium battery packs in applications such as:

• E-bike battery packs
• Electric scooter battery packs
• Power tool battery packs
• Portable energy storage systems
• Consumer electronics battery packs
• Backup power battery packs
• Custom cylindrical lithium-ion battery modules

Technical Specifications

Machine Structure

ACEY-GS200A automatic battery spot welder mainly consists of:

• Three-Axis Spot Welding Platform
• Battery Pack Fixture
• Servo Motors
• Sensors
• Motion Controller
• Pneumatic Cylinders
• Welding Head
• Electrical Control System

The three-axis platform controls welding position, while the pneumatic welding mechanism applies controlled electrode pressure during the welding process.
The battery fixture can be configured according to different cylindrical cell arrangements and battery pack dimensions.

Operating Environment Requirements

For stable operation, the recommended installation conditions are:

Product Details

FAQ

1. What is the ACEY-GS200A battery pack spot welding machine used for?
ACEY-GS200A is an automatic battery pack spot welding machine designed for series and parallel welding of cylindrical lithium-ion cells during battery pack assembly. It can be used to weld nickel strips and other suitable connecting materials onto cylindrical battery cells.

2. What battery cell sizes are compatible with the ACEY-GS200A battery spot welding machine?

The machine supports cylindrical lithium-ion cells including:
14500, 18650, 21700, 26650 and 32700 cells.
Fixtures can also be customized according to the actual cell size, battery arrangement and pack dimensions.

3. Can the welding fixture be customized for different battery packs?

Yes. The battery fixture can be customized according to:
Cell Model · Pack Dimensions · Cell Arrangement · Series/Parallel Configuration · Welding Point Layout
Providing your battery pack drawing or sample can help determine the appropriate fixture configuration.