ACEY 10000A Gantry Spot Welding Machine for Battery Pack Welding

ACEY 10000A Gantry Spot Welding Machine for Battery Pack Welding

Product Description

ACEY-10000T Gantry Spot Welding Machine is designed for cylindrical battery pack welding, making it suitable for battery pack prototyping, sample preparation, R&D, and small-batch production. Its open gantry structure provides a flexible working area for different cylindrical battery pack configurations and welding layouts.

Equipped with an industrial-grade modular intelligent control platform and a 10,000A transistor welding power supply, the machine provides stable and efficient spot welding. The system can monitor and record welding conditions, including weld tracking, spatter, false welds, weak welds, and missing welds, with alarm functions for abnormal conditions.

The lithium welding machine can be configured with pneumatic or electric welding heads according to different cylindrical cell and battery pack welding requirements. It is designed for flexible operation and is particularly suitable for customers who need to develop, test, or produce cylindrical battery packs in small quantities.

Key Features & Machine Details

*10,000A Welding Current
High-current transistor welding system

*0.08–0.3 mm Nickel Materials
Supports nickel-plated steel and pure nickel

*For Cylindrical Battery Cells
18650 · 21700 · 26650 · 32650 · 32700 · 32140 · 33140

*Intelligent Weld Monitoring
Spatter, false weld, weak weld and missing weld detection

Key Specifications

Why Choose This Cylindrical Battery Spot Welding Machine?

• 10,000A High-Current Welding

• Intelligent Welding Monitoring

• Flexible Welding Head Options

• Designed for Small-Batch Production

Intelligent Welding Monitoring for Cylindrical Battery Welding

The machine is equipped with an industrial-grade modular intelligent control platform that monitors the welding process and records abnormal welding conditions.

*Weld Tracking
Tracks the welding operation to help ensure that welding points are processed according to the required sequence.
*Spatter Detection
Monitors abnormal welding spatter and provides an alarm when an abnormal condition is detected.
*False Weld Detection
Helps identify welding operations where the expected welding result may not have been properly achieved.
*Weak Weld Monitoring
Monitors potentially abnormal welding conditions that may result in insufficient welding performance.
*Missing Weld Detection
Helps identify missed welding points and reduces the risk of incomplete battery pack welding.
*Alarm & Record
Abnormal welding conditions can be recorded and reported through the system for operator inspection and process management.

Cylindrical Battery Applications

Supported Cylindrical Cells

18650 · 21700 · 26650 · 32650 · 32700 · 32140 · 33140

Typical Applications

Power Tools · E-Bikes · E-Scooters · Portable Power Stations · Energy Storage Systems · Drones · Electric Mobility

Note: Larger cylindrical cells such as 32140 and 33140 require an elevated machine configuration.

Welding Materials & Thickness

Supported Welding Materials

• Nickel-Plated Steel
• Pure Nickel

Material Thickness

• 0.08–0.3 mm

How It Works

01. Battery Pack Positioning
Cylindrical cells are arranged and positioned according to the required battery pack configuration.

02. Welding Point Alignment
The welding head is positioned over the required welding point.

03. Welding Activation
The operator activates the welding cycle using the foot switch.

04. Spot Welding
The transistor welding power supply delivers controlled welding current through the welding electrodes.

05. Welding Monitoring
The system monitors the welding process and records abnormal conditions such as spatter, false welding, weak welding and missing welding.

Welding Head Options

Pneumatic Welding Head
The pneumatic welding head provides controlled electrode movement and welding pressure for repeatable cylindrical battery welding.
Air Pressure: 0.4–0.6 MPa

Electric Welding Head
The electric welding head provides an alternative configuration for applications where compressed air is not required.

Technical Specifications

Need a Customized Cylindrical Battery Pack Welding Solution?
Welding performance depends on the cylindrical cell size, connecting material, material thickness, welding pattern and required welding strength.

ACEY can evaluate your battery pack structure and welding requirements to help determine the appropriate welding head, fixture and welding parameters.

Send Us Your Battery Specifications:

• Battery Cell Model
• Cell Diameter & Length
• Connecting Material
• Material Thickness
• Number of Welding Points
• Expected Production Volume

Frequently Asked Questions

*What cylindrical battery cells can this spot welding machine weld?
ACEY Gantry Spot Welding Machine is designed for cylindrical battery cells, including 18650, 21700, 26650, 32650, 32700, 32140 and 33140. The machine configuration can be adjusted according to the cell size and battery pack structure.

*What materials can the machine weld?
The machine is designed for welding nickel-plated steel and pure nickel used for cylindrical battery pack connections.

*What material thickness can it weld?
The recommended welding material thickness range is 0.08–0.3 mm for nickel-plated steel and pure nickel materials. The actual welding result depends on material properties, thickness, electrode configuration and welding parameters.

*What welding monitoring functions does the machine have?
The intelligent control system can monitor and record welding conditions, including spatter, false welding, weak welding and missing welds, with alarm functions to help operators identify abnormal welding conditions and improve production consistency.