Automatic Double-Sided Battery Pack Welding Machine for 18650 21700 26650 32700 33140

Automatic Double-Sided Battery Pack Welding Machine for 18650 21700 26650 32700 33140 

Product Description

ACEY-D300B is an advanced, high-speed dual-sided spot welding system engineered for large-scale battery pack manufacturing. Driven by an intelligent industrial PC platform rather than standard PLC units, it synchronizes a sophisticated motion controller with high-precision servo motors for unparalleled accuracy and mechanical agility. This PC-based architecture significantly streamlines digital workflows, offering superior performance in automated data logging, multi-device networking, and rapid parameter adjustments during product transitions.

With its seamless AutoCAD interface, users can convert complex designs into welding paths instantly. The system is equipped with smart-sensing technology to automatically calibrate electrode misalignments and provide real-time quality diagnostics. By identifying defects such as sparking, weak bonds, or missed welds, the machine ensures production integrity through immediate automated alerts and emergency stops.

Key Features: ACEY-D300B Double-Sided Battery Welder

• 21.5" Ultra-Clear Interface: Large-scale HD monitor enhances user visibility and simplifies complex operational commands.
• Versatile Programming Suite: Supports Manual Entry, Array Generation, and Direct DXF/CAD Import for rapid setup of intricate welding paths.
• Integrated Cooling Technology: Choice of Air or Water cooling to regulate electrode temperature and maintain consistent weld integrity.
• Extensive Data Storage: Capacity for up to 999 unique welding profiles, allowing for near-instant product changeovers.
• Single-Key Global Calibration: Effortlessly correct position offsets caused by electrode maintenance or mechanical shifts with one click.
• Industrial-Grade Throughput: Achieves ultra-fast speeds of  ≤0.35s per weld, processing up to 2,500 units per hour with the servo configuration.
• Premium Global Components: Built with core parts sourced from Japan and Taiwan, delivering 2x the service life and stability of standard units.
• Intelligent Error Response: Real-time fault detection with automatic emergency stop and a "resume after clear" workflow.
• Power-Loss Recovery: Features a sophisticated "Breakpoint Memory" to continue welding exactly where it left off after power interruptions.
• Flexible Welder Integration: Modular design allows for the selection of various power sources to match specific manufacturing needs.
• Dynamic Pin Compensation: Real-time automated adjustment of electrode length to significantly cut down on manual tuning time.
• Soft-Touch Servo Actuation: High-speed electric welding head provides gentle pressure application to ensure zero damage to battery casings.

Product Specification

Environmental Requirements

• Ambient Temperature: -30°C to 50°C
• Operating Humidity: ≤90% RH (non-condensing)
• Pneumatic Supply: 0.4–0.6 MPa (Air pressure)
• Power Supply: Single-phase 220V, 50Hz/60Hz
• Floor Loading Capacity: ≤200 kg/m²
• Earthing System: Direct grounding type
• Site Environment: Must be free from pollution and strong electromagnetic interference
• Installation Conditions: Level flooring, free from vibrations and mechanical impact
• Noise Emission Level: ≤80 dB

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