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5V 40A 128 Channels Polymer Pouch Lithium Cell Testing Machine

ACEY-PCT540-128 pouch lithium cell testing machine is used to test the voltage, capacity and other parameters of polymer batteries, and classify the battery capacity according to the test results.

  • Brand:

    ACEY
  • Item No.:

    ACEY-PCT540-128
  • Compliance:

    CE Certified
  • Warranty:

    One-year warranty with lifetime support
  • Order(Moq):

    1set
  • Payment:

    T/T
  • Product Origin:

    China
  • Lead Time:

    7-35 days
  • Product Detail

5V 40A 128 Channels Polymer Pouch Lithium Cell Testing Machine



Product Description

ACEY-PCT540-128 pouch lithium cell testing machine is designed for formation and capacity grading of pouch (polymer) lithium cells. Each channel provides a maximum output of 5V 40A, with 128 fully independent channels for simultaneous multi-cell testing. It offers stable constant current and constant voltage control, precise data acquisition, and reliable capacity classification. The system is suitable for batch production, performance evaluation, and quality control in pouch cell manufacturing.

Equipment Workflow
The equipment is connected to a computer for control, sending commands and collecting data. A keyboard allows for manual operation and displays parameters and status. The constant current board, controlled by the CPU, maintains constant current and voltage. When charging the battery, a bidirectional power supply converts AC power to 14V DC, which is then used by the constant current board to control and monitor the battery charge. When discharging, the process is the reverse of charging: the constant current board first raises the battery voltage to 15V, and then the bidirectional power supply converts the DC power to AC, which is then fed directly into the factory's AC distribution network, thus regenerating the discharged battery energy.


Features

1. Single-point independent, each battery has a completely independent constant current and constant voltage source, stable and shock-free. It adopts 8-channel program-controlled constant current and constant voltage control module.
2. The lithium ion cell tester adopts APM32 microcontroller control, connected by the computer work, can save all the test data and curves, can also be operated directly through the equipment keyboard board, set the process to complete the test and sorting.
3. Real-time detection and display of the status of each battery, if abnormal, will stop the channel work and the indicator light is on.
4. Has a power-down protection function, after the incoming call can be connected to the original workflow to continue to run. 
5. Power tube using field effect tube, suitable for lower voltage discharge batteries, such as lithium iron phosphate batteries. 
6. Adopts graphical operation interface, intuitive and clear, at the same time display the battery voltage, current, time, capacity and other data and can be set in different colors to display the corresponding work status and abnormal conditions.
7. 0.05% precision, data recording time 1 second/time, high stability. 
8. Powerful software and friendly man-machine interface.
9. 4-wire test interface ensures high measurement accuracy. 
10. Modular design concept, easy to maintain.


Parameters
Equipment structure
Number of Device Channels 128 channels of the whole machine
Chassis Color Standard gray/gray black (customizable)
Fixture form 80 blue and white split fixture
Clamp spacing 170mm
Channel Control Mode Each battery has an independent constant current and voltage source, which is stable and shock free. Capable of starting, stopping, pausing, continuing, and protecting
Each channel has an independent constant voltage, constant current hardware control circuit
Each channel charging current, discharge current accuracy can be automatically calibrated by software
Working power supply Three-phase 5 wire system AC380V ± 10%,50HZ
power factor 0.99 @ 220VAC, full load, grid THDu ≤ 2%
current harmonic <5% @ 220VAC, full load, grid THDu ≤ 2%
Power Department Efficiency Index Charging ≥ 80%, discharging ≥ 70%
Working power consumption ≤ 32KW
equipment failure rate <1%
Heat dissipation mode Natural air intake, upward exhaust
Power component protection function Grid voltage overrun protection
Power grid frequency overrun protection
Channel Parameters
Voltage measurement range DC 0~5V
Battery voltage range Charge DC 0~4.5V; Discharge DC 4.5~2V
Constant voltage range DC 2~4.5V
Voltage accuracy ±(0.5 ‰ reading +0.5 ‰ full degree)
Voltage control resolution 1mV
Voltage sampling resolution 1mV
Current range Charge DC 100mA ~ 40A; Discharge DC 100mA ~ 40A
Current accuracy ±(0.5 ‰ reading +0.5 ‰ full degree)
Current control resolution 1mA
Current Sampling Resolution 1mA
Current rise time (90% load) ≤ 50MS
Channel startup time (90% load) ≤ 50MS
Software function
Control mode Computer-controlled equipment work, full cabinet control, with scanning system
Communication mode 485 serial port communication (baud rate 57600 )/ TCP communication
Process Settings Up to 32 steps and 256 cycles can be set
Charging mode Constant current, constant voltage, constant current and constant voltage
Charging stop conditions Voltage, current, time, capacity
Discharge mode Constant current, constant power, constant resistance
Discharge end conditions Voltage, time, capacity
Protection function 1. Charging overvoltage protection, charging undervoltage protection
2. Discharge overvoltage protection, discharge undervoltage protection
3. Charge and discharge voltage trend protection
4. Voltage fluctuation protection
5. Current fluctuation protection
6. Battery reverse connection protection, hardware protection mode
7. Power tube short circuit protection
8. Channel capacity alarm protection (timeout protection)
9. Voltage sampling disconnection protection
10. Voltage Outlier Protection
11. Capacity Outlier Protection
12. Open pressure detection before the process starts, and stop opening the channel with over-limit pressure
13. Power-off protection, data breakpoint recovery
Time Range 0~3000 minutes/work step, time unit is min
Time accuracy ≤ ± 1 ‰
Sampling inspection cycle 1S-60S optional
battery sorting Sorting by (capacity, time, open circuit voltage, discharge platform, etc.)
Data processing Can record voltage, current, time, capacity and other data, automatically calculate constant current charging ratio, capacity loss, discharge efficiency, average voltage, median voltage and other data, provide data graphs and cycle diagrams;
MDB database format file


Product Details

Battery Cell Formation Equipment


Battery Formation And Grading System


lithium battery charge discharge machine


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