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5V 60A Lithium-ion Battery Cell Grading Machine for Cylindrical/Prismatic/Pouch Cells

ACEY-BCT560-64HP Lithium-ion cell grading machine is applied in the formation and capacity grading stages of battery production. It performs precise measurement of cell voltage, capacity, and related performance data, and automatically grades cells based on preset standards. Test data can be stored, analyzed, and uploaded to the management system for tracking and sharing.

  • Brand:

    ACEY
  • Item No.:

    ACEY-BCT560-64HP
  • Compliance:

    CE Certified
  • Warranty:

    One-year warranty with lifetime support
  • Order(Moq):

    1
  • Payment:

    T/T
  • Product Origin:

    China
  • Lead Time:

    7-35 days
Product Catalog
  • Product Detail

5V 60A Lithium-ion Battery Cell Grading Machine for Cylindrical/Prismatic/Pouch Cells



Product Description

ACEY-BCT560-64HP lithium-ion cell grading machine is designed for cell formation and capacity grading with a built-in energy recovery function to minimize energy loss during charge and discharge cycles. The recovered energy is reused within the system, contributing to lower operating costs.
It supports testing of cylindrical, prismatic, and polymer cells, delivering precise monitoring of voltage, capacity, and related data to support consistent manufacturing and quality control processes.


Equipment Features

  1. Each channel operates independently with a dedicated constant current and constant voltage source, ensuring stable output without current or voltage spikes.
  2. The system is controlled by an STM32 microcontroller and communicates with a PC. All test data and curves can be stored on the computer. The unit can also be operated directly via the built-in keypad to set test procedures and complete grading tasks.
  3. Real-time monitoring of every channel is available. In case of abnormal conditions, the affected channel will automatically stop and trigger an alarm indicator.
  4. Power-off protection is included. After power restoration, the equipment can resume the previous testing process.
  5. The power stage uses MOSFET devices, making it suitable for low-voltage discharge applications, including lithium iron phosphate (LiFePO₄) cells.
  6. The graphical user interface is clear and easy to operate. It displays voltage, current, time, capacity, and other parameters for each channel simultaneously. Different colors can be assigned to indicate operating status or fault conditions.
  7. Measurement accuracy reaches 0.05%, with a data sampling interval of 1 second, ensuring reliable and stable performance.
  8. The control software provides comprehensive functions with a user-friendly interface.
  9. A four-wire (Kelvin) connection method is used to improve measurement precision.
  10. Modular design simplifies maintenance and service.
  11. Structural layout: clamping assembly on the left side and power module on the right side for convenient operation and servicing.
Note: It is recommended to equip each control computer with a UPS to prevent data loss or hardware damage in case of power interruption. One computer should be connected to no more than 10 units to ensure stable system performance.

Compatible Battery

Cylindrical Battery
Diameter 32-60MM
Length 80-160mm
Prismatic Battery
Length 80-220MM
Thickness 20-70mm
Height 80-220MM
Tab spacing 60-150MM
Polymer Battery
Designed according to the battery information provided by customers


Equipment Technical Parameters

Equipment structure
Number of Device Channels The whole machine has 64 channels
Chassis Color Standard gray/gray black (customizable)
Fixture form Flat Head Clamp & Alligator Clip
Channel Control Mode Each battery has its own independent constant current and voltage source, which is stable and shock-free. It can start, stop, pause, continue and protect.
Each channel has independent constant voltage and constant current hardware control circuit.
The accuracy of charging current and discharging current of each channel can be automatically calibrated by software.
Working power supply Three-phase 5 wire system AC380V ± 10%,50HZ
power factor 0.99 @ 220VAC, full load, grid THDu ≤ 2%
Current harmonic <5% @ 220VAC, full load, grid THDu ≤ 2%
Power Department Efficiency Index Charging ≥ 80%, discharging ≥ 70%
Working power consumption ≤ 24KW
Battery temperature monitoring -10~70  adjustable
Equipment failure rate <1%
Heat dissipation mode Natural air intake, upward exhaust
Power component protection function Grid voltage overrun protection
Power grid frequency overrun protection
Channel Parameters
Voltage measurement range DC 0~5V
Battery voltage range Charge DC 0~4.5V; Discharge DC 4.5~2V
Constant voltage range DC 2~4.5V
Voltage accuracy ±(0.5 ‰ reading +0.5 ‰ full degree)
Voltage control resolution 1mV
Voltage sampling resolution 1mV
Current range Charge DC 120mA ~ 60A; Discharge DC 120mA ~ 60A
Current accuracy ±(0.5 ‰ reading +0.5 ‰ full degree)
Current control resolution 1mA
Current Sampling Resolution 1mA
Current rise time (90% load) ≤ 50MS
Channel startup time (90% load) ≤ 50MS


Product Details


Battery Formation And Grading System

Capacity Grading Machine

Lithium Ion Cell Grading Machine

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