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5V 30A 128 Channels Thermostatic Prismatic Battery Charge Discharge Test System


ACEY-BCT530-128P-25C Thermostatic prismatic battery charge discharge test system is used to test the capacity of prismatic battery cells by cyclic charging and discharging. Box type thermostatic structure, temperature uniformity inside the box 25±2℃.





  • Brand:

    ACEY
  • Item No.:

    ACEY-BCT530-128P-25C
  • Compliance:

    CE Certified
  • Warranty:

    One Year warranty with lifetime support
  • Order(Moq):

    1 Set
  • Payment:

    T/T
  • Product Origin:

    China
  • Lead Time:

    7days
  • Product Detail

5V 30A 128 Channels Thermostatic Prismatic Battery Charge Discharge Test System



Overview
ACEY-BCT530-128P-25C Thermostatic prismatic battery charge discharge test system is used to test the capacity, cycle life, internal resistance, energy density, temperature characteristics and other parameters of the battery, so as to evaluate the performance and reliability of the battery. This test cabinet adopts the energy-saving technology to feed the energy released by the battery back to the power grid, so as to realize the energy-saving, efficient and reliable test process. 


System characteristics:

  • Box type thermostatic structure, temperature uniformity inside the box 25±2℃.
  • Front and rear box integrated design, before and after the box for the fixture and thermostat part, the side box for the power supply part, easy maintenance.
  • Box independent, each box 64 channels, divided into 4 layers, each layer 16 cells, the whole machine 128 channels.
  • Single point independent, independent constant current and constant voltage source, stable and shockless. Start, stop, pause, continue and protection functions can be realized.
  • Device precision 0.05%, data recording time 1 second/time, high stability.
  • Four-wire test interface ensures high measurement accuracy.
  • Modularized design concept, easy to maintain.


Structure of this equipment

  1. Independent CPU board, keyboard board, the whole cabinet unified sending control, while supporting single-point start.
  2. Ccurrent and constant voltage control module.
  3. Bidirectional AC/DC inverter module.
  4. Motorized automatic opening clamp.



(* The size is subject to the actual model)


System Structure And Working Principle
System composition

  1. Lithium battery formatting, capacity grading equipment.
  2. Computer with USB interface (self provided).
  3. USB to 485 interface converter and communication line or five kinds of communication line and crystal head.
  4. Battery scanning system(optional).
  5. ACEY product software.



Working Principle
1. The equipment is controlled by computer connection. 
Sending instruction and collecting data, etc; Parameters and keyboard can be displayed manually. The constant current plate is ordered by CPU and has the function of constant current and constant voltage. When the battery is charged, the two way power supply converts the alternating current into 12V DC, and the charging control and detection of the battery are realized through the constant current board. When the battery is discharged, the process is opposite to charging, Firstly, the battery voltage is raised to 12V by constant current plate, and then the direct current is converted into alternating current by two-way power supply, which is fed into the AC distribution network of the factory, so as to realize the energy feedback of battery discharge energy.


2. Energy saving effect is remarkable: the actual measurement shows that the power consumption of the device is reduced by more than 40% compared with the traditional equipment, the comprehensive power saving rate is more than 60%, and the power consumption is saved by more than 60%, which saves a lot of costs for battery manufacturers.


Services and Support

1.Warranty period of 1 year, 1 year free maintenance, upgrade and training.
After the shelf life maintenance only charge raw materials, software free upgrade.


Main Technical Parameters

Number of equipment channels The whole machine has 128chs
External dimension L2054mm*W940mmH2298mm(subject to actual)
Case color Standard (customizable)
Clamp type Flat head clamp (optional with crocodile clamp)
Clamp spring 81mm
Support battery specifications Length70mm-210mm;Width15-70mm;Height 80mm-230mm
Lug center distance 40-150mm.
Channel control mode Each channel can be started, stopped, suspended, continued and protected independently.
Each channel has independent constant voltage and current. Hardware control circuit
The accuracy of charging current and discharging current of each channel can be calibrated automatically by software
Working power supply Three phase five wire AC380V10%, 50Hz
Power factor ≥0.99THDu ≤2%
AC current distortion rate ≤2%
efficiency of the whole machine Charge≥80%, discharge≥70%
Power consumption work ≤23KW
Equipment failure rate <1%
Work environment Temperature -10~40°C.  Relative humidity 80%
Constant temperature function Inside the box 25±2
Temperature control function The temperature reaches the preset value before running the work step process.
Power component protection function 1. Grid voltage overrun protection
2. Grid frequency overrun protection
Heat dissipation mode Natural wind in, upward exhaust
Voltage measurement range DC 0~5V
Battery voltage range Charge DC 0~4.5V; discharge DC 4.5~2V
Constant voltage range DC 2~4.5V
Voltage accuracy ±(0.05% reading + 0.05% full), resolution ratio 1mV
Voltage Control Resolution 0.1mV
Voltage Sampling Resolution 0.1mV
Voltage stability ≤(±1mA)
Current range Charge DC300mA30A; Discharge DC 300mA50A
Current accuracy ±(0.05% reading + 0.05% full), resolution ratio 1mV
Current Control Resolution 0.1mA
Current Sampling Resolution 0.1mA
Current rise time (90% load) ≤50MS
Channel start-up time (90% load) ≤50MS
Current stability ≤(±1mA)
Control mode Computer control, can control the whole cabinet with scanning function
Communication mode 485s port communication (port rate 57600)/ TCP
Process settings Up to 32 steps and 256 cycles can be set
Charging mode Constant current; constant pressure; constant current & pressure
Charging cut-off conditions Voltage, current, time, capacity
Discharge mode Permanent flow, constant power, constant resistance
Discharging cut-off conditions Voltage, time, and capacity
Protection function Overvoltage, undervoltage, overcurrent, undercurrent, overcapacity protection, power off protection, data breakpoint recovery
Time frame 0~3000 min / step in min
Time accuracy ≤±0.1%
Sampling inspection cycle 1s-60s optional
Battery sorting Divide according to capacity, time, open-circuit voltage, discharge platform, etc.
Data processing Can record voltage, current, time, capacity etc, automatically calculate constant current charging ratio, capacity loss, discharge efficiency, average voltage, median voltage, provide data curve and cycle diagram; can output text, excel, word or mdb format data file
Basic function of software 1. The software supports various connections, such as manual pause continuation, software shutdown continuation, power outage, disconnection in equipment communication, abnormal stop continuation;
2. Support bar code scanning, scanning one-dimensional code, QR code, channel jump scanning, loading scanning and other scanning methods;
3. Local test detailed data storage, can view the current test data and historical data of each channel at any time, have data and curve corresponding two ways, and support excel report in single or batch form, and can set the test end automatic data export according to the need.
4. Support capacity sorting, and grade the battery sorting;
5. Support the qualified judgment after the test, and judge the pass / ng results according to the specified cycle capacity, voltage, time and other information;
6. Support various step protection and global voltage, current, temperature abnormal protection, and abnormal alarm, support battery pack overcharge, overdischarge protection test;
7. Support channel parallel (according to equipment);
8. Support unit conversion;
9. Support database server background storage or MES docking;
10. Software offline protection;


Product Details

Prismatic Battery Capacity Tester

Thermostatic Prismatic Battery Charge Discharge Test System

Battery Charge Discharge tester

Lithium battery capacity tester

Prismatic battery cell tester







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