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1500W Cantilever Laser Welding Machine for Lithium Battery Packs

ACEY-CLW1500W Cantilever Battery Laser Welding Machine combines 1500W laser output with a three-axis linkage arm for positioning the welding head over lithium battery connections. Programmable galvo patterns and adjustable energy waveforms accommodate different joint requirements, including aluminum, nickel, copper and copper–aluminum composite materials. The machine is suitable for battery pack assembly workshops and battery repair applications.
  • Brand:

    ACEY
  • Item No.:

    ACEY-CLW1500W
  • Compliance:

    CE Certified
  • Warranty:

    One-year warranty with lifetime support
  • Order(Moq):

    1 set
  • Payment:

    T/T
  • Product Origin:

    China
  • Lead Time:

    7-35 days
  • Product Detail

1500W Cantilever Laser Welding Machine for Lithium Battery Packs


Product Overview

Battery connection welding requires access to the joint, a suitable weld pattern and controlled energy delivery. ACEY-CLW1500W Cantilever Laser Welding Machine brings these functions together in a cabinet-mounted system with a flexible cantilever arm.

The operator positions the welding head over the connection area, while the galvanometer directs the beam along the programmed pattern. Graphics-processing software supports pattern preparation, and the output energy waveform can be adjusted according to the material and joint requirements.

The machine uses water cooling and operates on AC 220V ±10%. Its reinforced cabinet provides a rigid work surface, combining welding equipment and workspace in one installation.


Main Features

  • Three-Axis Cantilever Positioning: Adjust the welding-head position to suit different battery layouts and accessible connection points.
  • 1500W Laser Output: Set the output level according to the material thickness and welding requirements.
  • Programmable Galvo Patterns: Adapt the welding path to the shape and available area of the joint.
  • Graphics-Processing Software: Prepare welding patterns and configure process settings through the software interface.
  • Adjustable Energy Waveforms: Control energy delivery for different materials and connection designs.
  • Water-Cooling System: Manage operating heat during welding.
  • Reinforced Work Cabinet: Use the rigid cabinet surface for workpiece placement and welding preparation.
  • Additional Marking Capability: Perform stainless steel nameplate marking alongside battery welding tasks.


Welding Materials

ACEY-CLW1500W Cantilever Laser Welding Machine supports aluminum, nickel, copper and copper–aluminum composite materials for lithium battery connections. Typical joints include aluminum to aluminum, copper–aluminum composite sheet to aluminum, and copper to copper. Welding settings depend on the material thickness and joint design.

Aluminum to Aluminum / Copper–Aluminum Composite Sheet to Aluminum
Reference Thickness (mm) Power Setting (%) Welding Speed (mm/s) Frequency Setting (Hz)
1 40 100 1000
1.5 55 100 1000
2 75 100 1000
2.5 90 100 1000
Copper to Copper
Reference Thickness (mm) Power Setting (%) Welding Speed (mm/s) Frequency Setting (Hz)
1 55 100 2000
1.5 85 100 2000
Note: Copper is highly reflective at near-infrared laser wavelengths and requires careful parameter adjustment. Welding spatter and deposits can damage the protective window and shorten its service life. Regular inspection, cleaning and timely replacement are recommended.


Technical Specifications

Parameter Specification
Product Name Cantilever Galvo Laser Welding Machine
Model ACEY-CLW1500W
Laser Output Power 1500 W
Supply Voltage AC 220V ±10%
Power Consumption ≤6 kW
Laser Wavelength 1070 ±10 nm
Cooling Method Water Cooling
Cantilever Swing Range 90 cm
Machine Dimensions 970 × 540 × 1570 mm
Machine Weight 140 kg


Applications

  • Energy Storage Battery Pack Assembly
Position the welding head over accessible electrode and connector joints in energy storage battery packs. Welding patterns and energy settings can be adapted to the connection design.

  • Electric Vehicle Battery Service
Support connection welding during suitable EV battery repair and maintenance operations. Application assessment should consider pack dimensions, joint accessibility and connector materials.

  • Battery Manufacturing and Dealer Workshops
Provide a dedicated welding workstation for battery pack manufacturers, lithium battery dealers and service providers handling different pack layouts.

  • Battery Enclosure Nameplate Marking
Mark identification information on stainless steel nameplates used with battery enclosures.

For a broader production setup, explore ACEY’s battery pack assembly line solutions.


Product Display


1500w portable laser welding machine

Battery laser welding machine for aluminum copper



Frequently Asked Questions

*How is the welding head positioned over the battery pack?
ACEY-CLW1500W Cantilever Laser Welding Machine uses a three-axis linkage cantilever to position the welding head. Once positioned, the galvanometer controls the programmed weld pattern within the working area.

*What does the 90 cm cantilever specification mean?
It describes the cantilever swing range. It should not be interpreted as a 900 × 900 mm scanning field or an automatic axis travel specification. Provide your pack dimensions and connection layout so that welding access can be assessed.

*Can this machine weld copper battery connections?
Yes. The supplied process references include copper-to-copper joints at nominal material thicknesses of 1.0 mm and 1.5 mm. Actual suitability depends on the thickness of each layer, joint design and surface condition. Copper applications also require particular attention to protective window maintenance.

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