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1-32 Series 500A Charge 800A Discharge Battery Management System BMS Tester

ACEY-BP32-500A800A 1-32 Series BMS Tester is engineered for high-power battery pack assembly and quality control. Supporting an impressive 500A continuous charging and 800A discharge capacity, it is the premier choice for EV, E-Forklift, and large-scale Energy Storage System (ESS) manufacturers.

  • Brand:

    ACEY
  • Item No.:

    ACEY-BP32-500A800A
  • Compliance:

    CE Certified
  • Warranty:

    One-year warranty with lifetime support
  • Order(Moq):

    1
  • Payment:

    T/T
  • Product Origin:

    China
  • Lead Time:

    7-35 days
Product Catalog
  • Product Detail

1-32 Series 500A Charge 800A Discharge Battery Management System BMS Tester


Product Description

ACEY-BP32-500A800A BMS Tester is a high-precision testing system designed for comprehensive performance evaluation of Battery Management Systems (BMS). It supports a wide range of tests including overcharge and overdischarge protection and recovery, overcurrent (charge/discharge), internal resistance, self-consumption, short-circuit protection, protection delay times, as well as balancing current and voltage. Compatible with lithium ternary, lithium iron phosphate (LiFePO₄), and lithium cobalt oxide batteries, the system features flexible test mode switching to meet diverse application needs. With the capability to handle up to 500A charging and 800A discharging currents, it is ideal for EV, e-forklift, and large-scale ESS manufacturers. The tester operates via a computer connection using a standard RS-232 interface and requires only basic PC configuration (typically Windows XP), ensuring easy integration and user-friendly operation.

Parameter

1. Input power requirements: 180 ~ 240V 50/60HZ, power: 5000W
2. The equipment access to the power requirements of the domestic use of 220V/50HZ alternating current, allow fluctuations in the range of 10% or less.
3. Charging and discharging voltage: 5000mV ~ 160,000mV
4. The equipment can be used to detect and set the voltage range when charging or discharging.
5. Current accuracy: ±(0.1%FS+0.1%RD)
6. When the device detects or sets the current, the error range, i.e. 0.1% of the full scale plus 0.1% of the reading error
7. Voltage accuracy: ± (0.1%FS+0.1%RD)
8. Equipment in the detection or setting voltage, the error range, that is, 0.1% of the full scale plus reading error 0.1%.
9. Current resolution: 1mA, the smallest unit used by the device when detecting or setting current.
10. Voltage resolution: 1mV, the smallest unit used when the device detects or sets the voltage.
11. Cycle: cycle times:1~9999 times    
12. Using the programming, the number of times the device carries out an uninterrupted cycle of the various indicators of the protection board.
13. Log tracking    
14. With log function, including testing the entire process of operation records, exception records, can be used to test the process of tracing.
15. Data processing, man-machine interface
16. Test data is saved in EXCEL file.
17. The RS232 interface is used for the interface between the device and the upper computer, which can ensure the stability and real-time data acquisition.
18. Accuracy calibration / software calibration
19 with a sweep start function
20.MES system connection


Test Functions

No. Function Setting range Testing accuracy Unit
1 Single section self-consumption 0--500 ±0.1 uA
2 Self-consumption 0--5000 ±1 uA
3 Overcharge protection voltage 500--5000 ±1 mV
4 Overcharge protection release voltage 500--5000 ±1 mV
5 Overcharge protection delay time 0--10000 ±1 mS
6 Over-discharge protection voltage 500--5000 ±1 mV
7 Over-discharge protection release voltage 500--5000 ±1 mV
8 Overcharge voltage protection delay time 0--10000 ±1 mS
9 Overcharge current protection value 0.1--500 ±0.01 A
10 Overcharge current protection delay time 0--20000 ±1 mS
11 Overcharge current protection value 0.1--800 ±0.01 A
12 Over discharge current protection delay time 0.1--20000 ±1 mS
13 Equalizing opening voltage 500--5000 ±1 mV
14 Equalizing Current 1--500 ±1 mA
15 Charging Aging Current 0.1--200 ±0.01 A
16 Discharge Aging Current 0.1--200 ±0.01 A
17 Charging aging time 0--30 ±1 S
18 Discharge current aging time 0--60 ±1 S
19 Single section self-consumption difference 0-500 ±0.1 uA
20 Resistance 0-999 ±1
21 Short circuit protection time 0--5000 ±1 uS
22 Charging aging voltage 500--5000 ±1 mV
23 Single discharge aging voltage 500--5000 ±1 mV
24 Open circuit voltage 102000 ±1 mV
25 Number of voltage simulations 32 0 PCS


Other technical parameters

Item Parameter Description
Consumption Current Measurement Range 1 ~ 5000uA
Consumption current resolution 0.1uA
Resistance AC internal resistance:0-999mr
Protection time resolution: overcurrent protection time: 0-999ms; short circuit protection time: 0-999us
1 channel signal voltage output: 500~5000mV
AD/DA bit AD: 16bit DA: 16bit
Discharge mode CC mode
32 analog cores Input/output 500~5000mV, voltage accuracy ±0.1%
Communication rate 2-way SBS communication, communication rate 10~100Kbps
Other One way voltage sampling, 0~5000mV, accuracy:±0.1%
Protection function Global protection parameters (including reverse connection protection, voltage lower limit protection, voltage upper limit protection, current upper limit protection), CC charging protection parameters (abnormal voltage trend protection, abnormal charging current fluctuation protection, abnormal voltage fluctuation protection), CC discharge protection parameters (including abnormal voltage trend protection, abnormal discharge current fluctuation protection, abnormal voltage fluctuation protection)
Communication The interface of the device adopts RS232/DB9 interface, and the communication rate is 38400, which can ensure the stability and real-time data acquisition. All communication ports of the device are isolated and have lightning protection design.
Circuit structure Modular structure, available spare parts, spare parts for timely replacement and maintenance.
Equipment organization Split cabinet structure
Safety level Conforms to EN60950 and GB4943 requirements.
Noise Test noise according to IEC62040-3 method, noise less than 70dBA.
The sound level meter used should meet the requirements of IEC804 Type I, and the accuracy should be better than ±0.5dB.
Protection grade IP20
Cabinet color Gray-white
Cabinet color Gray-white
Lightning protection Reach the 2-pole lightning protection requirement of GB17626.
Cooling Forced air cooling, air outlet and air inlet to retain at least 20cm of space
Starting pulse voltage The maximum allowable pulse voltage at the moment of equipment testing and starting the process is ≤ (set number of test strings * set voltage of single unit)*110%, T≤500uS;
Starting pulse current The maximum allowable pulse current at the moment of equipment testing and starting overcurrent testing process is ≤ (set number of test strings * set single-unit voltage * 110%, T ≤ 500uS); T ≤ 1mS;
Wiring method Adopt reliable spring crimping method, flexible disassembly and replacement.


Product Display

Bms Testing Equipment

battery management system tester


32S bms tester

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