Language : English

English

$this->product_detail['product_name']

3000W 5 In 1 Handheld Galvo Laser Welding Machine for Lithium Batteries

ACEY-HLW3000W Handheld Galvo Laser Welding Machine is designed for lithium battery and battery pack welding, with 1500W, 2000W and 3000W power options. It supports both handheld and cantilever operation and uses a dual-axis galvo welding head for flexible welding of aluminum, copper, nickel and other metal materials. An 8-meter cable provides convenient access for large battery pack applications.
  • Brand:

    ACEY
  • Item No.:

    ACEY-HLW3000W
  • Compliance:

    CE Certified
  • Warranty:

    One-year warranty with lifetime support
  • Order(Moq):

    1 set
  • Payment:

    T/T
  • Product Origin:

    China
  • Lead Time:

    7-35 days
Product Catalog
  • Product Detail

3000W 5 In 1 Handheld Galvo Laser Welding Machine for Lithium Batteries


Product Description

ACEY-HLW3000W 5 in 1 handheld metal laser welding machine is designed for lithium battery and battery pack welding. A dual-axis galvo system is integrated into the welding head to control the laser path, allowing stable welding of aluminum, copper, nickel and other commonly used battery connection materials.
The machine can be used in both handheld and cantilever modes. Handheld operation provides greater flexibility when working around large battery packs, while the cantilever configuration provides additional support when the welding position needs to remain stable.
An 8-meter welding cable gives operators more working range around large products such as EV battery packs, energy storage battery assemblies and other large battery modules.

Two Welding Modes

  • Handheld Welding Mode
The welding gun can be operated directly by hand, making it easier to reach different positions on large or irregular battery packs.
This mode is suitable for:
*Large battery pack welding
*Battery repair and rework
*Irregular welding positions
*Prototype and sample production
*Small-batch battery pack assembly
The welding gun weighs approximately 1.5 kg, helping reduce the handling load during regular operation.
  • Cantilever Welding Mode
The welding head can also be mounted on the adjustable cantilever arm.
Compared with fully handheld operation, the cantilever provides mechanical support for the welding head and is useful when repeated welding is carried out at a fixed workstation.
The adjustable arm allows the welding head position and working angle to be changed according to the battery pack size and welding location.


Handheld and cantilever modes can be switched according to the application.


Dual-Axis Galvanometer Welding Head
Unlike a conventional fixed laser welding head, ACEY-HLW3000W uses a built-in dual-axis galvanometer system.

High-speed mirrors control the movement of the laser beam inside the welding head, allowing the welding path and scan pattern to be adjusted through the control system.

This design provides several practical benefits:

  • Accurate positioning of small welding areas
  • Adjustable laser scanning patterns
  • Faster beam movement during welding
  • Better adaptability to different joint shapes
  • Reduced dependence on manual gun movement
  • More consistent welding on repeated battery connections
Different welding nozzles can also be selected according to the workpiece and joint configuration.


5-in-1 Multifunction Capability
Depending on the selected configuration, the machine can support multiple laser processing functions in one system.
1. Lithium Battery Welding
Designed for welding battery connection materials such as:

  • Aluminum
  • Copper
  • Nickel
  • Copper-aluminum clad sheet
Typical battery welding work includes busbars, conductive plates, battery terminals and other electrical connection parts.
2. Metal / Seam Welding
The galvo welding head can generate different scanning patterns for straight seams and other joint geometries.
It can be used for common metal components made from aluminum, copper, stainless steel, nickel and iron.
3. Laser Marking
The system can be configured for laser marking of text, graphics and identification information on metal surfaces.
Typical marking area: 100 × 100 mm
4. Cleaning & Rust Removal
The laser can be used for localized surface cleaning, including removal of:
  • Oxide layers
  • Light rust
  • Surface contaminants
  • Residues before welding
5. Metal Cutting
For suitable thin metal materials, the machine can also perform basic laser cutting operations.
Function availability and accessories should be confirmed according to the selected machine configuration.

Weldable Materials
The machine can be used with a range of common metal materials, including:
  • Aluminum
  • Copper
  • Copper-Aluminum Clad Sheet
  • Nickel
  • Stainless Steel
  • Iron

Actual welding performance depends on material composition, joint structure, surface condition, thickness and laser parameters.

Recommended Welding Thickness
Output Power Copper-Aluminum Clad Sheet → Aluminum Aluminum → Aluminum Copper → Copper
1500W 1–2 mm 1–2 mm 0.5–1 mm
2000W 1–2.5 mm 1–2.5 mm 0.5–1 mm
3000W 1–3 mm 1–3 mm 0.5–1.5 mm

The above values are recommended reference ranges. Actual weldable thickness varies with material grade, joint design, penetration requirement, welding speed and process parameters.


Programmable Welding Parameters
The machine is equipped with a touchscreen control system for setting and storing welding parameters.
Depending on the operating mode, parameters such as the following can be adjusted:

  • Laser power
  • Scan speed
  • Laser frequency
  • Laser duty cycle
  • Scan length
  • Scan width
  • Scan pattern
  • Scan times
  • Pitch
  • Spiral diameter
Different parameter sets can be used for different materials and welding requirements, reducing the need to mechanically adjust the welding head for every change in application.


Adjustable Welding Patterns
The galvanometer system can guide the laser through different scanning paths according to the joint geometry.

This helps the machine handle different welding conditions, including:

  • Butt Welding
  • Lap Welding
  • Stack Welding
  • Tack Welding
Output energy and scanning parameters can be adjusted according to the material and required welding result.

Water Cooling System
ACEY-HLW3000W uses water cooling to control the operating temperature of the laser system during continuous use.
The cooling system provides:
  • Temperature monitoring
  • Cooling alarm protection
  • High-flow water circulation
  • Rapid heat dissipation
  • Stable temperature control
This is especially useful for battery pack production where the machine may operate for extended periods.

Technical Specifications

Parameter Specification
Product Name Handheld Galvo Laser Welding Machine
Model ACEY-HLW3000W
Laser Power 1500W / 2000W / 3000W Options
Power Supply AC 220V for 1500W / 2000W; AC 380V for 3000W
Power Consumption ≤6 kW for 1500W configuration
Laser Wavelength 1070 ± 10 nm
Cooling Method Water Cooling
Welding Gun Weight Approx. 1.5 kg
Cable Length Approx. 8 m
Machine Dimensions Approx. 900 × 750 × 415 mm
Machine Weight Approx. 133 kg
Operating Modes Handheld / Cantilever
Typical Marking Area 100 × 100 mm
Specifications may vary according to laser power and selected configuration.


Product Details

Handheld laser welding machine for lithium batteries

5 In 1 handheld laser welding machine

Handheld Galvo Laser Welding Machine

Details of ACEY-HLW3000W handheld Laser Welder


FAQ
*What materials can the ACEY-HLW3000W weld?
The machine is mainly used for aluminum, copper, copper-aluminum clad sheet, nickel, stainless steel and iron. For lithium battery applications, copper and aluminum connections are among the most common applications.

*What is the difference between handheld and cantilever welding?
Handheld mode gives the operator more freedom to move around large or irregular workpieces. Cantilever mode supports the welding head mechanically and is more convenient for repeated welding at a workstation.

*Which power should I choose: 1500W, 2000W or 3000W?
The selection mainly depends on the material, thickness, joint design and required welding penetration. For thicker aluminum or higher-production welding applications, a higher-power configuration may be required.

Leave A Message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
Related Products
Laser Welding Machine For Lithium Battery 1500W 2000W Laser Welding Machine For Lithium Battery Cylindrical And Prismatic

Laser welding is an efficient and precise welding method which uses high energy density laser beam as heat source.

Aluminum Wire Bonding Machine Lithium Battery Pack Aluminum Wire Bonding Machine

It is mainly used for the lead connection between the battery and the bus bar

Automatic Ultrasonic Aluminum Wire Boding Machine Automatic Ultrasonic Aluminum Wire Boding Machine For 21700 32650 Battery Pack

ACEY-3741A is mainly used in welding of 21700 Tesla batteries, 26800 lithium batteries, IGBT quick recovery modules, and automotive electronics.

Automatic Ultrasonic Aluminum Continuous Wire Bonding Machine Automatic Ultrasonic Aluminum Continuous Wire Bonding Machine for Tesla Battery Pack

ACEY-3753A is the first automatic ultrasonic thick aluminum wire welding machine in the country to use the rotary welding head method.

handheld fiber laser welding machine 1500W Galvanometer 3 In 1 Handheld Metal Fiber Laser Welding Machine

ACEY-HLW1500 handheld galvanometer laser welding machine is specifically designed for welding various materials such as aluminum, nickel, copper, etc. on the electrodes of lithium batteries. Suitable for major new energy vehicle maintenance, lithium battery dealers, and battery pack manufacturers.

Handheld Laser Welding Machines 2000W Portable Handheld Galvanometer 3 In 1 Fiber Metal Laser Welder

ACEY-HLW2000 handheld metal fiber laser welding machine integrates laser welding, laser cutting, and laser cleaning. It is specifically designed for welding various materials such as aluminum, nickel, and copper on lithium battery electrodes. Suitable for large new energy vehicle maintenance, lithium battery dealers, and battery pack manufacturers.

Handheld Laser Welding Machines 3000W 3 in 1 Cheap Hand Held Metal Galvanometer Fiber Laser Welding Cutting Cleaning Machine

ACEY-HLW3000 3 in 1 handheld galvanometer fiber laser welding machine is specifically designed for welding various materials such as aluminum, nickel, copper, etc. on lithium battery electrodes. Integrating laser welding, laser cutting, and laser cleaning, suitable for large-scale new energy vehicle maintenance, lithium battery dealers, and battery pack manufacturers.

Laser Welder For Lithium Battery 1500W Cnc Fiber Laser Welding Machine For Lithium Ion Batteries

This laser welding machine is mainly used for sealing welding of square aluminum shell batteries, usually aluminum row welding, and the weld seam is required to be beautiful, and the weld seam width>1mm.

Leave a message
Leave a message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

Home

Products

contact

whatsApp