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Introduction of ACEY Prismatic Square Battery Cell Sorting Machine ACEY-ASPS

Oct 20, 2022

Introduction of ACEY Prismatic Square Battery Cell Sorting Machine ACEY-ASPS


The square battery/prismatic battery is one of the lithium-ion batteries, which is commonly used in electric bicycles, new energy vehicles and other fields. With the continuous progress of battery production process, the efficiency of battery manufacturing and production has been greatly improved. After the battery is produced, it needs to be tested and sorted. In the battery sorting operation, it is necessary to classify according to the detection information of each battery. In actual production, battery manufacturers often use sorting tools to classify and put batteries into different battery boxes according to their appearance size, weight, thickness and other information. After the battery box is full, the battery box can be transferred manually or through a transmission mechanism, and the empty battery box needs to be supplemented artificially for later sorting. In this process, continuous sorting equipment is required to complete the battery sorting efficiently.


ACEY prismatic battery cell sorting machine is used to test and sort the internal resistance, voltage and other parameters of the square battery. Built-in battery IR tester, software developed based on relevant performance parameters of lithium battery, and sorting according to battery charging and discharging characteristic curve. The equipment has 10 grades of sorting, with an average capacity of 700 cells per hour.


Technological process of battery cell sorter

The equipment adopts stepping belt drive structure, professional voltage internal resistance tester, single channel test and horizontal moving module sorting. Working process: manual feeding → belt to test position → tester to test products → automatic identification → distribution of electric core module (lead screw servo+belt) → sorting of buffer channel. The equipment has battery NG, OK, identification map, production information traceability and other functions, and the traceability information can be uploaded to the customer's system.

Prismatic Battery Sorting Machine

Precision voltage internal resistance tester

The equipment can adopt different types of battery IR tester.

The HIOKI BT3562A battery tester, which is used for high-precision voltage measurement (accuracy 0.01% rdg.), high-speed measurement with response time of 10ms+sampling time of 8ms, and a range of 3m Ω~3000 Ω. The test data is collected by the computer, and compared with the database settings through the network, it is convenient to reference the data at any time.

Voltage Internal Resistance Tester

ZX5560B battery tester is with high precision and good stability. The fastest test speed is 100 times/second, the minimum resolution is 0.1u Ω, and the voltage resolution can reach 10uV.

Battery Tester


Introduction to electrical control principle

The equipment is controlled by an industrial personal computer. The time, pressure and position sensors are set as control signals to drive servo motors, directional valves, cylinders and other mechanisms, and automatically convert to complete the workflow. The equipment is equipped with audible and visual alarm, which can complete automatic shutdown, full material alarm, fault alarm, etc.

Battery Tester

10 grades sorting, capacity: 700 cells/H

Capacity: 600-700 cells/H. Higher capacity can be customized according to customer needs.

According to the internal resistance and voltage value set on the software, the battery can be accurately sent to the specified channel, and the system can achieve up to 10 grades of sorting (9 OK channels, 1 NG channel). (It can be extended to 20 channels)

10 Channels Prismatic Sorting Machine


Acey new energy is a professional supplier of 6-channel prismatic sorting machine, 10-channel prismatic sorting machine and 20-channel type. Custom requirements are available. Welcome to contact us for more details.


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