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How thick of metal can a laser welder weld?

June 27 , 2023

How thick of metal can a laser welder weld?



The thickness of metal that a laser welder can effectively weld depends on several factors, including the type of laser used, power output, beam quality, and the specific characteristics of the material being welded. Generally, laser welding is suitable for a wide range of metal thicknesses, from thin sheets to thicker sections.


In the case of high-power industrial lasers, such as fiber lasers or CO2 lasers, they are capable of welding metal thicknesses ranging from fractions of a millimeter to several millimeters or even centimeters. However, it's important to note that the welding process becomes more challenging as the material thickness increases.

Thicker materials typically require higher laser power to achieve sufficient penetration and proper weld formation. In some cases, multi-pass welding or a combination of laser welding with other welding techniques might be used to achieve satisfactory results on thicker materials.

It's worth mentioning that the specific capabilities of a laser welding machine, including maximum power output and focal spot size, will also influence the achievable weld thickness. 

Continuous Fiber Laser Welding Machine

ACEY-LW series continuous fiber laser welding machine chooses the most advanced fiber laser in the world as the laser light source. The laser is specially designed for high reflective materials (aluminum, copper), combined with the gantry machine tool independently developed, designed and manufactured by our company, it has excellent performance. Rigidity and stability; Driven by precision guide rails, equipped with high-response servo motors, high precision and fast speed; mainly for fast and precise welding, fiber lasers have high beam quality, high brightness, high conversion rate, maintenance-free, stable and reliable With a series of advantages such as low operating cost and small size, it is the first choice for welding aluminum, nickel, and copper.


Laser Continuous pure fiber laser
Laser Power(W)
1000 2000 3000 4000 6000
Welding thickness (mm) 1.5-2.0
2.5 3.0 4.0 4.0-5.0

Acey new energy is a professional supplier specialized in Lithium Battery Pack Assembly Machine, we provide one-stop solution for lithium battery assembly and welding. If any interested, please feel free to contact us.


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