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Fully Automatic Battery Pack Assembly Line For ESS
Product Catalog

Semi-Automatic Lines: Equipment typically includes cell capacity grading and sorting machines, stacking and compression machines, laser cleaning and welding machines, BMS testers, battery pack comprehensive testers and charge-discharge aging equipment. Operators handle material transfer and selected assembly steps.


Automatic Lines: The line integrates cell OCV/IR testing and sorting, automatic stacking and compression, polarity inspection, laser cleaning, busbar laser welding and EOL testing. Casing assembly, air tightness testing and MES traceability can also be incorporated according to project requirements.

ACEY configures each line based on your cell specifications, module and pack structure, target production capacity and automation requirements.

The choice depends on your target production capacity, product variety, available workforce, factory space and investment budget.


Semi-Automatic Lines: Suitable for lower production volumes, frequent product changes or phased investment. Operators handle loading, unloading and transfers between selected processes, while machines perform key assembly and testing tasks.


Fully Automatic Lines: Suitable for higher production volumes and relatively standardized pack designs. These lines integrate more material handling, assembly and inspection operations to reduce manual intervention, but require a higher initial investment.


ACEY’s professional sales team will review your pack specifications and production requirements to recommend a suitable automation level.

Cell Capacity Grading: Uses controlled charge-discharge testing to measure each cell’s capacity and group cells according to the results.


OCV/ACIR Sorting: Measures open-circuit voltage (OCV) and AC internal resistance (ACIR), then sorts cells according to preset limits.


The two processes assess different cell characteristics and support cell matching before pack assembly. OCV/ACIR sorting does not measure discharge capacity and cannot replace capacity grading.

EOL Testing: Checks whether a completed battery pack meets defined electrical and functional acceptance criteria before leaving the production line.


Aging Testing: Runs programmed charging, discharging, rest and cycling steps while recording data such as voltage, current and capacity to evaluate pack performance over the test period.


The two processes serve different quality checks and complement each other. Test items, operating parameters and equipment configurations should be selected according to your pack specifications and quality requirements.

  • Voltage: Choose a range that covers the full cell or pack test voltage range, including the maximum charging voltage.
  • Current: Ensure the tester supports the highest charging and discharging currents required by your test procedures.
  • Channels: Select the number of cells or packs you need to test simultaneously, taking test duration and daily testing volume into account.


Provide your battery chemistry, capacity, voltage range, charge-discharge current requirements and test procedures. Our professional sales team will review these details and recommend a suitable configuration.

Please provide the following information:

  • Cell Specifications: Cell type, dimensions, chemistry and capacity.
  • Pack Design: Series and parallel configuration, pack dimensions and available drawings.
  • Production Target: Required daily output and working hours per day.
  • Process Requirements: Assembly steps, test items and acceptance criteria.
  • Automation Level: Your preference for a semi-automatic or fully automatic line.
  • Factory Layout: Available floor space, layout drawings and utility conditions.


Our professional sales team will review these details and coordinate with our engineers to prepare a suitable equipment configuration and assembly line proposal.

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