November 01, 2022
How Does Ultrasonic Spot Welding Machine Work?
How Does Ultrasonic Spot Welding Machine Work? In the production process of the lithium-ion battery cell, the cell is composed of multiple layers of electric core electrode sheets. Each layer of electric core foil stretches out a layer of lug foil. After the cell sheets are aligned, the lug foil is also pasted and aligned together. It is necessary to weld the electric core sheets together to form the cell, and the lug foil is welded together to form the lug. Because the lug foil is very thin, only about 001mm, the traditional method is ultrasonic welding. During welding, the lower part of the superposed lug foil is padded with the upper bottom die as a support, the welding head of the ultrasonic spot welding machine is pressed on the superposed lug foil, and a certain pressure is applied to the lug foil through the welding head, then the ultrasonic welding device is started, and the welding head directly outputs the ultrasonic, realizing the resonance of the atoms on the adjacent lug foil under high-frequency vibration, so as to combine the lug foil. Another traditional welding method is secondary welding, that is, the superposed lug foils are initially welded by ultrasonic welding device to achieve the initial combination of lug foils, and then the ultrasonic welding device is used for secondary welding again to make the lug foils fit firmly. Ultrasonic welding technology for battery lug The high-frequency vibration wave is transmitted to the two metal surfaces to be welded. Under pressure, the metal surfaces are used to rub against each other to form the fusion between molecular layers. Its advantages are fast, energy saving, high fusion strength, good conductivity, good thermal conductivity, non sparking, and close to the cold state Ultrasonic welding of battery lug It is applied to the welding of battery positive and negative lug, the welding of terminal to harness, and the welding of terminal to terminal. Capacitor positive and negative electrode welding. Sheet to sheet welding, sheet to plate welding, sheet to line welding, line to line welding, plate to line welding, riveting welding. The welding materials are copper, aluminum and nickel strip. Ultrasonic welding of battery lug: it consists of machine, generator and acoustic resistance parts. The equipment consists of generator, acoustic resistor, pneumatic system, machine and bottom mold. (The sound resistance part is composed of three parts: transducer, horn and welding head) Acey new energy is an expert of lithium battery laboratory equipment and battery making materials for different cell research like cylindrical cell, coin cell and pouch cell. Welcome to send us your inquiries
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