100L High Speed Vacuum Double Planetary Mixer

Serial number

Project Name

Model Specification

Place of origin

1

Speed Reducer

BLD4-35-11KW-4P-Y

Tom Lee

2

Motor

Low-speed 11KW-4-pole inverter motor, 1 set; high-speed 15KW-4-pole motor, 1 set

Letter Source/RedLine

3

Frequency converter

11KW x 1 unit; 15KW x 1 unit

Hope Moran

4

Pyrometer

Pt100 (high accuracy of temperature measurement)

Hongda

5

High-speed bearings

Model: 6209-c3,6210-c36212-c3,6211-c3

FAG Germany

6

Linear guide

SBI

Korea

7

Oil Seal

Fluorine rubber frame model: 40-55-8,50-75-8,45-65-8,55-75-10,butyl rubber frame oil seal 150-180-12,95-125-12

NAK

8

Electrical Components

Low voltage electrical components

Schneider

9

Valve

1.5

Ennis

10

Mechanical Seals

Two sets of mechanical seals

Red Shield

11

Gear

Precision grinding process with tooth surface hardening treatment, helical gear drive

Geo

12

Lubricating grease

High-speed bearing grease withstanding temperature 600 degrees

Beste

1

Vacuum Level

-0.098MPa

2

Structure form

One-arm type

3

Rotational speed r/min

Male rotation: 0～38r/min, self rotation: 0～78r/min (frequency conversion speed control).         

High speed: 0～3682r/min (frequency control).

4

Low-speed shaft

Two-axis twist type. Linear guide: Taiwan HIWIN

5

High-speed shaft

Double high-speed shaft with two Φ130 dispersion discs on the shaft.

6

Lifting method

Hydraulic lifting of linear guide material cylinder (lifting table to hold the barrel plus the barrel wall on both sides)

7

Lifting height

500mm

8

Temperature measurement method

Barrel wall temperature measurement

9

Barrel positioning

The curved plate fixing block is lifted and placed, and a flange structure is set on the kettle lid to ensure central positioning.

10

Total power (KW)

27kw

11

Power supply

AC: 3*380V, 50HZ

12

Dimension

Length 2000 Width 1300 Height 2300（mm)

13

Weight (kg)

About 4500kg

14

Working churning range

34L-100L

1

Kettle size(mm)

(Inner diameter X Inner height)

Φ650×450

2

Design volume (L)

149L

3

Design pressure (Mpa)

Inner cylinder-0.098Mpa, Jacket 0.8Mpa

4

Design temperature (°C)

-10~+200°C

5

Main Material

Material contact with SUS304, jacket: 304, bottom material: 304 stainless steel + Q235-B

6

Cylinder thickness (mm)

Inner cylinder δ5mm (actual thickness after machining), jacket δ3mm.

7

Temperature regulation form

Water cooling jacket.

8

Discharge form

Ball Valves

9

Movement method

Manual

10

Number of barrels

1pc

11

Water velocity

60-100L/M

s/n

Name

Material

s/n

Name

Material

1

Upper barrel

SUS304

4

Mixing shaft

SUS304

2

All original parts in contact with the material

SUS304

5

Mixing slurry

SUS304

3

Lower through body

SUS304

6

Racks, bases, etc.

Q235-B

4

Jacketing

304